The Power Gear Leveling System is an electro-hydraulic solution designed for RVs and motorhomes, ensuring stable and efficient leveling with advanced technology and components.
1.1 Overview of the Power Gear Leveling System
The Power Gear Leveling System is a state-of-the-art electro-hydraulic solution designed to provide precise and efficient leveling for RVs and motorhomes. It features spring return jacks, a touchpad control, and advanced hydraulic components for smooth operation. The system ensures stability and safety, making it ideal for various terrain conditions. Important: Not intended for use as a lift system.
1.2 Importance of Proper Leveling in RVs and Motorhomes
Proper leveling ensures safety, stability, and optimal performance of RV systems. It prevents damage to appliances, plumbing, and structural components while enhancing comfort. Important: The Power Gear Leveling System is designed for leveling only, not for lifting or supporting the vehicle during maintenance, such as changing tires or servicing underneath the coach.
System Description
The Power Gear Leveling System is an electro-hydraulic solution featuring a touch pad, spring return jacks, and advanced hydraulic and electric components for precise leveling and stabilization.
2.1 Major Components of the Power Gear Leveling System
The Power Gear Leveling System includes spring return jacks for lifting, a touch pad control for operation, and a hydraulic system with fluid management for smooth adjustments. These components ensure efficient and accurate leveling and stabilization of RVs and motorhomes.
2.2 Hydraulic and Electric Components
The system integrates electric controls with hydraulic power, utilizing electric motors and pumps for precise adjustments. Hydraulic components ensure robust lifting and stabilization, while electric sensors and controls provide automated leveling, enhancing efficiency and user convenience for motorhomes and RVs.
2.3 Spring Return Jacks and Their Function
Spring return jacks automatically retract when not in use, ensuring safety and convenience. They provide lifting capacity and stabilization, working seamlessly with hydraulic and electric components to maintain RV balance and level positioning, enhancing overall system efficiency and reliability during operation.
Installation and Setup
Proper installation ensures optimal performance. Begin with pre-installation checks, followed by a step-by-step process, and finish with initial system calibration to guarantee accurate leveling and stability for your RV.
3.1 Pre-Installation Checks
Before installing, ensure the system is compatible with your RV’s weight and specifications. Check for any damage or wear on components like jacks and hydraulic lines. Verify the control panel and power supply are functioning properly. Review the manual for specific requirements and safety guidelines to ensure a smooth setup process.
3.2 Step-by-Step Installation Process
Begin by securing the main control unit and hydraulic pump. Mount the spring return jacks to the RV frame, ensuring proper alignment. Connect hydraulic lines to the pump and jacks, then link the control panel. Test the system to ensure all functions operate smoothly before finalizing the installation.
3.3 Initial System Calibration
After installation, calibrate the Power Gear system by activating the auto-leveling mode. Ensure the RV is on a level surface and follow the control panel prompts to synchronize the jacks. Check fluid levels and perform a test cycle to confirm accurate leveling and stabilization functionality.
Operation and Maintenance
Operate the Power Gear system by activating the automatic leveling mode. Regularly check hydraulic fluid levels, inspect hoses, and lubricate moving parts to ensure optimal performance and longevity.
4.1 Operating the Power Gear Leveling System
Turn on the power and use the touchpad to select automatic or manual mode. Follow the system’s prompts to stabilize your RV. Always ensure the surface is firm and level before operation. Regularly inspect hydraulic fluid levels and jack pads for wear to maintain optimal performance and safety.
4.2 Maintenance Schedule and Procedures
- Check hydraulic fluid levels every 50 hours of operation.
- Inspect jack pads and hydraulic hoses for wear or damage.
- Replace hydraulic fluid and filters every 6 months or as needed.
- Lubricate moving parts annually to ensure smooth operation.
- Inspect spring return jacks for proper function and alignment.
4.3 Fluid Selection and Lubrication
- Use Mercon V or equivalent ATF for hydraulic systems.
- Check fluid viscosity for cold-weather operation (<-10°F).
- Lubricate jack pivot points and hydraulic components annually.
- Ensure proper fluid levels to maintain system performance.
Safety Precautions and Warnings
- Never use the system for coach servicing like tire changes.
- Ensure system is off before inspections or maintenance.
- Avoid overloading the jacks beyond their rated capacity.
- Monitor fluid levels and temperature during operation.
- Adhere to all safety guidelines in the manual.
5.1 General Safety Guidelines
Always follow the Power Gear manual instructions. Ensure the system is turned off during maintenance. Avoid overloading jacks beyond their capacity. Monitor fluid levels and temperatures. Never use the system for coach servicing. Keep loose clothing and tools away from moving parts. Ensure proper ventilation when working with hydraulic systems. Adhere to all safety protocols to prevent accidents and ensure optimal performance.
5.2 Emergency Shutdown Procedures
In case of system malfunction, immediately switch off the power using the ON/OFF button. Press and hold the emergency stop button until all operations cease. Ensure jacks are fully retracted and stable; Do not restart the system until the issue is resolved. Always follow the manual’s emergency protocols to ensure safety.
5.3 Avoiding Common Hazards
Avoid using the system for lifting or supporting the vehicle during maintenance. Never exceed the weight capacity or operate on uneven surfaces. Regularly inspect hydraulic lines for leaks and ensure all components are secure. Always follow the manual’s safety guidelines to prevent accidents and ensure reliable system performance.
Troubleshooting Common Issues
Identify system malfunctions by checking fluid levels, hydraulic leaks, and error codes. Ensure proper calibration and inspect sensors for accuracy to resolve common operational problems effectively.
6.1 Identifying and Diagnosing Problems
Monitor system performance for error codes, uneven leveling, or slow operation. Check fluid levels, hydraulic connections, and sensor accuracy. Refer to the manual for troubleshooting charts and diagnostic procedures to pinpoint issues effectively. Addressing problems early prevents further damage and ensures reliable system functionality. Always consult the manual for specific guidance and solutions.
6.2 Solutions for Hydraulic System Malfunctions
Address hydraulic issues by checking fluid levels and topping up as needed. Inspect connections for leaks or damage and tighten loose fittings. Replace worn seals or cylinders and bleed air from the system to restore proper function. If problems persist, consult the manual or contact a certified technician for assistance.
6.3 Resetting the System After a Fault
After a fault, turn the power off and inspect the jacks to ensure all pads touch the ground. Power the system back on and use the touchpad to reset. If issues persist, refer to the manual or contact support. Cold temperatures may require additional steps to ensure proper reset functionality.
Warranty and Support
Lippert offers a limited warranty for the Power Gear system, covering defects in materials and workmanship. For support, contact customer service or visit authorized service centers for repairs and maintenance. Manuals and updates are available online for reference and troubleshooting.
7.1 Lippert Limited Warranty Details
Lippert’s limited warranty covers the Power Gear system for defects in materials and workmanship. The warranty period varies by component, typically one to five years, and includes parts and labor. Coverage applies to the original purchaser and is non-transferable. For specific terms, refer to the official warranty documentation provided with your system purchase.
7.2 Contacting Customer Support
For assistance with the Power Gear Leveling System, contact Lippert customer support via phone, email, or through their official website. The support center is available Monday-Friday, 8 AM to 5 PM EST. Have your system’s model and serial number ready for efficient service and troubleshooting. Visit their website for live chat options and additional resources.
7.3 Service Centers and Repair Options
Authorized Power Gear service centers offer expert repairs, maintenance, and genuine parts for your leveling system. Visit Lippert’s official website to locate the nearest service center. Ensure proper functionality by scheduling an appointment with certified technicians who specialize in Power Gear systems, guaranteeing reliable and efficient service.
Parts and Service Manual
The Power Gear Parts and Service Manual provides detailed diagrams, maintenance schedules, and replacement part information. It serves as a comprehensive guide for owners and technicians to ensure proper system functionality and longevity.
8.1 Understanding the Parts Catalog
The Power Gear Parts Catalog provides a detailed list of components, part numbers, and descriptions. It includes diagrams for easy identification of hydraulic and electric parts, ensuring accurate ordering and maintenance. This resource helps users locate specific components, such as touch pads, control boxes, and spring return jacks, for efficient system repairs.
8.2 Ordering Replacement Parts
To order replacement parts, refer to the Power Gear Parts Catalog for specific part numbers and descriptions. Use authorized distributors or the Lippert website for genuine components. Ensure compatibility by verifying part numbers with the system’s manual or manufacturer’s specifications before placing your order.
8.3 Service Intervals and Recommendations
Regular maintenance is crucial for optimal performance. Check lubricant levels every 50 hours and inspect hydraulic lines for damage. Replace seals and fluid as needed. Follow the manufacturer’s recommended service schedule and guidelines outlined in the manual. Lubricate moving parts periodically to ensure smooth operation and longevity of the system.
Electric vs. Hydraulic Leveling Systems
Electric systems offer quieter operation and lower maintenance, while hydraulic systems provide greater lifting capacity and durability. Choose based on your specific needs and usage requirements.
9.1 Key Differences Between Systems
The electric system operates quietly with minimal maintenance, relying on electric motors, while the hydraulic system uses fluid pressure for greater lifting capacity. Electric systems are faster, whereas hydraulic systems are more durable and suitable for heavy-duty applications. Both systems ensure stability but cater to different needs and preferences in RV leveling solutions.
9.2 Choosing the Right System for Your Needs
Selecting between electric and hydraulic systems depends on your RV’s size, weight, and usage. Electric systems are ideal for lighter rigs and quieter operation, while hydraulic systems are better for heavy-duty applications and superior lifting capacity. Consider maintenance preferences, noise tolerance, and durability to make the best choice for your RV leveling needs.
9.3 Performance Comparison
Electric systems offer quieter operation and faster leveling, ideal for smaller RVs, while hydraulic systems provide greater lifting capacity and stability, suitable for heavier rigs. Electric systems are easier to maintain but may lack the durability of hydraulic systems in extreme conditions. Choose based on your RV’s size, usage, and terrain demands.
Technical Resources and Manuals
Access official Power Gear manuals, technical bulletins, and guides for installation, operation, and maintenance. Downloadable resources include operation manuals, parts catalogs, and troubleshooting guides for optimal system performance and repair.
10.1 Downloading the Latest Manuals
Access the latest Power Gear Leveling System manuals online. Visit the official website or authorized portals to download PDF guides, including operation manuals, parts catalogs, and troubleshooting documents. Ensure you have the most current version for accurate instructions and optimal system performance. Refer to the manufacturer’s website for direct links and updates.
10.2 Accessing Technical Bulletins
Technical bulletins for the Power Gear Leveling System are available on the official Lippert website and authorized support portals. These bulletins provide updates, troubleshooting tips, and maintenance recommendations. Users can access them by navigating to the “Support” or “Resources” section. Registration may be required for full access to detailed documentation.
10.3 Online Training and Video Guides
Online training and video guides for the Power Gear Leveling System are available on Lippert’s official website and support channels. These resources provide step-by-step tutorials on system operation, maintenance, and troubleshooting. Videos cover topics like calibration, fluid checks, and jack functionality, helping users optimize system performance and resolve common issues efficiently.
The Power Gear Leveling System enhances RV stability and safety, ensuring a comfortable camping experience. Follow the manual’s guidelines for optimal performance and safety always.
11.1 Summary of Key Points
- The Power Gear Leveling System is designed for RVs and motorhomes to ensure stability and safety.
- It features electro-hydraulic components, including spring return jacks and a control panel.
- Proper installation, regular maintenance, and fluid checks are essential for optimal performance.
- Avoid using the system for lifting or servicing under the coach for safety.
11.2 Final Tips for Optimal System Performance
- Regularly check hydraulic fluid levels and top up as needed to ensure smooth operation.
- Perform a power cycle monthly to reset the system and clear any faults.
- Inspect all components for wear or damage before each use.
- Avoid overloading the system beyond its rated capacity.
11.3 Encouragement for Regular Maintenance
Consistent upkeep ensures longevity and reliability. Schedule monthly inspections of hydraulic lines, jacks, and touchpad controls. Adhere to the maintenance timeline outlined in the manual to prevent malfunctions and guarantee optimal performance of your Power Gear Leveling System.